Why Change?
Through our database of owned machines, we see that among those currently in shops, 58% are 2-axis lathes and 3-axis mills, and the other 42% are multi-axis. This tells us that many shops have not fully adopted multi-axis machining and are still utilizing older machining technology and processes. Although many will say that their current processes are adequate and has worked for several years, the mill-lathe-mill setup with 3-4 job steps, excessive part movement and transportation, inspection bottle necks, and long lead times and queues are standing in the way of manufacturers’ ability to improve.
Multi-axis machining presents several opportunities for manufacturers to optimize their process and become more efficient. With newer and more advanced machining technology, manufacturers can get their parts done in one setup, on less machines, and with minimal interruptions. By consolidating processes that used to involve multiple mills and lathes into single machines, shop owners gain the ability to further train and utilize their skilled team members in more meaningful business building roles to improve the quality of their parts, shop, and process. Additionally, with more efficient machines, shops can run lights out and unattended to maximize their productivity.
Where to Start?
As we’ve mentioned in our previous ChipChat webinars, covering Five Axis and Industry 4.0 integration into your shop, the first step to understanding what areas can be improved begins with the parts. Find the right machines for the parts your organization makes and the kind of parts you want to make. The next step is understanding your programming. What platform are you using? Is it time for training or an upgrade? Newer and more intuitive programming systems can help achieve higher quality tool paths, more efficient cuts, and with digital twin capabilities, minimize mistakes. Finally, it is important to utilize PDSA with the future in mind. Are your goals to run lights out, unattended or with minimal attendance? Automation technology such as machine monitoring, collet systems, pallet changers, bar feeders, part conveyors, robotics, and cobots can help you achieve those goals.
Want to Know More?
For more information or questions about five axis machining, contact cncinfo@ellisontechnologies.com.
View our other recorded ChipChat webinars.